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QZJ10KT-1 Bricking Lining Machine

QZJ10KT-1 bricking lining machine for rotary kilns 5000-6000 mm
CE Certified

Product Overview

The QZJ10KT-1 Bricking Lining Machine is engineered for refractory lining in large rotary kilns with inner diameters from 5000 mm to 6000 mm. With a 5000 kg payload capacity and heavy-duty 6061-T6 aluminium frame, it delivers high-efficiency lining for the biggest kiln projects while keeping operator safety front and center.

Weight1900 kg
Payload Capacity5000 kg
Kiln Diameter RangeØ5000–6000 mm
Bricklaying Speed1 m/hour (skilled operator)
CertificationCE Certified
Specifications

Technical Specifications

ParameterDetails
Weight1900 kg
Payload Capacity5000 kg
Platform Length5 meters
Framework MaterialHigh-strength aluminum alloy 6061-T6
Flooring Material40×80 galvanized pipe
Air Pressure6.21–8.27 atm (90–120 psi)
Air Flow0.28–1.1 m³/min
Installation TimeApprox. 1 hour
Bricklaying Speed1 meter/hour (skilled operator)
Piston Stroke150 mm
Construction Distance3500 mm
Wheels4 polyurethane wheels with locks
Air Filter UnitCombined filter and lubrication
Safety ValveAutomatic activation on pressure drop
Arch StructureDouble-layer brick design, moves parallel to kiln axis
Pneumatic CylindersIntegrated, dust-proof and safe
Pneumatic HammerIncludes hose, head and nozzle
Spare Parts Kit1 or 2 years optional
Shipping Container12 m³ steel container for transport/storage
CertificationCE Certified
QZJ10KT-1 bricking machine in production at Haide Machine factory
Operator Protection

Safety Features

FeatureDescription
Load CapacitySupports up to 5,000 kg of bricks, workers and equipment — built for the largest kilns.
DeckFlat deck design offers a spacious and safe working area for operators.
Fall GuardsArched carriage pin links with anti-derailment fixtures ensure easy disassembly and safe operation.
Planking MaterialDeck uses grid mesh that avoids debris buildup; wood boards on both sides protect refractory bricks.
FrameConstructed from 6063-T6 high-strength aluminum alloy — strong as steel but 60% lighter.
Access LadderEquipped with a reliable ladder for access to both upper and lower workstations.
Safety Check ValveAutomatic valve maintains cylinder pressure during sudden air loss, ensuring operational safety.
Performance

Efficiency Features

FeatureDescription
Arch StructureDouble-arch design increases efficiency and provides easy top locking during installation.
Arch ComponentsFixed pin shaft ensures quick, stable and safe arch installation.
Keying AccessDome-shaped large access area allows ergonomic, convenient movement for workers.
Trolley DesignRails on both sides allow smooth trolley movement, maximizing workspace and operation flexibility.
Trolley ComponentsIncludes braking pulleys with anti-derailing devices for secure and controlled movement.
CylindersIntegrated valve at the cylinder base simplifies press-and-close operation and maintenance.
Safety Check ValveReinforces pressure stability during air loss, preventing unexpected downtime.
Master ValvesOne-touch linked operation via the main control valve behind the cylinder — simple and efficient.
Air FilterCombined filter and lubrication unit removes moisture and dust while protecting pneumatic components.
Casters4 heavy-duty polyurethane wheels with brakes prevent slippage and protect kiln brick surfaces.
AssemblyModular pin assembly system enables setup in under 2 hours with an experienced crew.
ProductivityUp to 1 meter per hour achievable with a skilled operator.
Spare PartsComes with long-term spare parts kits for maintenance and durability.
ToolsIncludes a comprehensive toolbox with essential tools and hardware pins.
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