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The QZJ5KT-1 Bricking Lining Machine is an economical solution for refractory lining in rotary kilns with inner diameters from 5000mm to 6000mm. Engineered with lightweight yet strong materials, it ensures operator safety, high efficiency, and ease of installation. Fully CE-certified, it is ideal for quick and precise lining operations.
Parameter | Details |
---|---|
Weight | 1900 kg |
Payload Capacity | 5000 kg |
Platform Length | 3.3 meters |
Framework Material | High-strength aluminum alloy 6061-T6 |
Flooring Material | 40×80 galvanized pipe |
Air Pressure | 6.21–8.27 atm (90–120 psi) |
Air Flow | 0.28–1.1 m³/min |
Installation Time | Approx. 1 hour |
Bricklaying Speed | 1 meter/hour (skilled operator) |
Piston Stroke | 150 mm |
Construction Distance | 3500 mm |
Wheels | 4 polyurethane wheels with locks |
Air Filter Unit | Combined filter and lubrication |
Safety Valve | Automatic activation on pressure drop |
Arch Structure | Double-layer brick design, moves parallel to kiln axis |
Pneumatic Cylinders | Integrated, dust-proof and safe |
Pneumatic Hammer | Includes hose, head, and nozzle |
Spare Parts Kit | 1 or 2 years optional |
Shipping Container | 12m³ steel container for transport/storage |
Certification | CE Certified |
Feature | Description |
---|---|
Load Capacity | Supports up to 2 pallets of bricks (1,540 kg) along with workers and equipment. |
Deck | Flat deck design offers a spacious and safe working area for operators. |
Fall Guards | Arched carriage pin links with anti-derailment fixtures ensure easy disassembly and safe operation. |
Planking Material | Deck uses grid mesh that avoids debris buildup; wood boards on both sides protect refractory bricks. |
Frame | Constructed from 6063-T6 high-strength aluminum alloy—strong as steel but 60% lighter. |
Access Ladder | Equipped with a reliable ladder for access to both upper and lower workstations. |
Safety Check Valve | Automatic valve maintains cylinder pressure during sudden air loss, ensuring operational safety. |
Feature | Description |
---|---|
Arch Structure | Double-arch design increases efficiency and provides easy top locking during installation. |
Arch Components | Fixed pin shaft ensures quick, stable, and safe arch installation. |
Keying Access | Dome-shaped large access area allows ergonomic, convenient movement for workers. |
Trolley Design | Rails on both sides allow smooth trolley movement, maximizing workspace and operation flexibility. |
Trolley Components | Includes braking pulleys with anti-derailing devices for secure and controlled movement. |
Cylinders | Integrated valve at the cylinder base simplifies press-and-close operation and maintenance. |
Safety Check Valve | Reinforces pressure stability during air loss, preventing unexpected downtime. |
Master Valves | One-touch linked operation via the main control valve behind the cylinder—simple and efficient. |
Air Filter | Combined filter and lubrication unit removes moisture and dust while protecting pneumatic components. |
Casters | 4 heavy-duty polyurethane wheels with brakes prevent slippage and protect kiln brick surfaces. |
Assembly | Modular pin assembly system enables setup in under 2 hours with an experienced crew. |
Productivity | Up to 1 meter per hour achievable with a skilled operator. |
Spare Parts | Comes with long-term spare parts kits for maintenance and durability. |
Tools | Includes a comprehensive toolbox with essential tools and hardware pins. |
Website: www.brickingmachine.com
Email: steven@brickingmachine.com
WhatsApp: +86-13305331978
The QZJ10KT-1 helped us reduce installation time by 30%. Excellent product!-Holcim
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