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QZJ2.5KT-1 Bricking Lining Machine

QZJ2.5KT-1 Bricking Lining Machine

Product Overview

The QZJ2.5KT-1 Bricking Lining Machine is an economical solution for refractory lining in rotary kilns    with inner diameters from 2500mm to 4000mm. Engineered with lightweight yet strong materials, it ensures    operator safety, high efficiency, and ease of installation. Fully CE-certified, it is ideal for quick and precise lining operations.

Technical Specifications

ParameterDetails
Weight1000 kg
Payload Capacity2000 kg
Platform Length3 meters
Framework MaterialHigh-strength aluminum alloy 6061-T6
Flooring Material40×80 galvanized pipe
Air Pressure6.21–8.27 atm (90–120 psi)
Air Flow0.28–1.1 m³/min
Installation TimeApprox. 1 hour
Bricklaying Speed1 meter/hour (skilled operator)
Piston Stroke150 mm
Construction Distance3500 mm
Wheels4 polyurethane wheels with locks
Air Filter UnitCombined filter and lubrication
Safety ValveAutomatic activation on pressure drop
Arch StructureDouble-layer brick design, moves parallel to kiln axis
Pneumatic CylindersIntegrated, dust-proof and safe
Pneumatic HammerIncludes hose, head, and nozzle
Spare Parts Kit1 or 2 years optional
Shipping Container12m³ steel container for transport/storage
CertificationCE Certified

Safety Features

FeatureDescription
Load CapacitySupports up to 2 pallets of bricks (1,540 kg) along with workers and equipment.
DeckFlat deck design offers a spacious and safe working area for operators.
Fall GuardsArched carriage pin links with anti-derailment fixtures ensure easy disassembly and safe operation.
Planking MaterialDeck uses grid mesh that avoids debris buildup; wood boards on both sides protect refractory bricks.
FrameConstructed from 6063-T6 high-strength aluminum alloy—strong as steel but 60% lighter.
Access LadderEquipped with a reliable ladder for access to both upper and lower workstations.
Safety Check ValveAutomatic valve maintains cylinder pressure during sudden air loss, ensuring operational safety.

Efficiency Features

FeatureDescription
Arch StructureDouble-arch design increases efficiency and provides easy top locking during installation.
Arch ComponentsFixed pin shaft ensures quick, stable, and safe arch installation.
Keying AccessDome-shaped large access area allows ergonomic, convenient movement for workers.
Trolley DesignRails on both sides allow smooth trolley movement, maximizing workspace and operation flexibility.
Trolley ComponentsIncludes braking pulleys with anti-derailing devices for secure and controlled movement.
CylindersIntegrated valve at the cylinder base simplifies press-and-close operation and maintenance.
Safety Check ValveReinforces pressure stability during air loss, preventing unexpected downtime.
Master ValvesOne-touch linked operation via the main control valve behind the cylinder—simple and efficient.
Air FilterCombined filter and lubrication unit removes moisture and dust while protecting pneumatic components.
Casters4 heavy-duty polyurethane wheels with brakes prevent slippage and protect kiln brick surfaces.
AssemblyModular pin assembly system enables setup in under 2 hours with an experienced crew.
ProductivityUp to 1 meter per hour achievable with a skilled operator.
Spare PartsComes with long-term spare parts kits for maintenance and durability.
ToolsIncludes a comprehensive toolbox with essential tools and hardware pins.

Contact Information

Website: www.brickingmachine.com
   Email: steven@brickingmachine.com
   WhatsApp: +86-13305331978

Our full suite of services includes

Customer Feedback

The QZJ10KT-1 helped us reduce installation time by 30%. Excellent product!-Holcim

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Our quality products include:

Y=It is an accessory that comes with the machine, C=Some machines can be configured, B=Purchase separately

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