QZJ5KT-1 Bricking Lining Machine
For rotary kilns Ø4000–5000 mm.
CE Certified
Product Overview
The QZJ10KT-1 Bricking Lining Machine is engineered for refractory lining in large rotary kilns with inner diameters from 5000 mm to 6000 mm. With a 5000 kg payload capacity and heavy-duty 6061-T6 aluminium frame, it delivers high-efficiency lining for the biggest kiln projects while keeping operator safety front and center.
| Weight | 1900 kg |
| Payload Capacity | 5000 kg |
| Kiln Diameter Range | Ø5000–6000 mm |
| Bricklaying Speed | 1 m/hour (skilled operator) |
| Certification | CE Certified |
Specifications
Technical Specifications
| Parameter | Details |
|---|---|
| Weight | 1900 kg |
| Payload Capacity | 5000 kg |
| Platform Length | 5 meters |
| Framework Material | High-strength aluminum alloy 6061-T6 |
| Flooring Material | 40×80 galvanized pipe |
| Air Pressure | 6.21–8.27 atm (90–120 psi) |
| Air Flow | 0.28–1.1 m³/min |
| Installation Time | Approx. 1 hour |
| Bricklaying Speed | 1 meter/hour (skilled operator) |
| Piston Stroke | 150 mm |
| Construction Distance | 3500 mm |
| Wheels | 4 polyurethane wheels with locks |
| Air Filter Unit | Combined filter and lubrication |
| Safety Valve | Automatic activation on pressure drop |
| Arch Structure | Double-layer brick design, moves parallel to kiln axis |
| Pneumatic Cylinders | Integrated, dust-proof and safe |
| Pneumatic Hammer | Includes hose, head and nozzle |
| Spare Parts Kit | 1 or 2 years optional |
| Shipping Container | 12 m³ steel container for transport/storage |
| Certification | CE Certified |
Operator Protection
Safety Features
| Feature | Description |
|---|---|
| Load Capacity | Supports up to 5,000 kg of bricks, workers and equipment — built for the largest kilns. |
| Deck | Flat deck design offers a spacious and safe working area for operators. |
| Fall Guards | Arched carriage pin links with anti-derailment fixtures ensure easy disassembly and safe operation. |
| Planking Material | Deck uses grid mesh that avoids debris buildup; wood boards on both sides protect refractory bricks. |
| Frame | Constructed from 6063-T6 high-strength aluminum alloy — strong as steel but 60% lighter. |
| Access Ladder | Equipped with a reliable ladder for access to both upper and lower workstations. |
| Safety Check Valve | Automatic valve maintains cylinder pressure during sudden air loss, ensuring operational safety. |
Performance
Efficiency Features
| Feature | Description |
|---|---|
| Arch Structure | Double-arch design increases efficiency and provides easy top locking during installation. |
| Arch Components | Fixed pin shaft ensures quick, stable and safe arch installation. |
| Keying Access | Dome-shaped large access area allows ergonomic, convenient movement for workers. |
| Trolley Design | Rails on both sides allow smooth trolley movement, maximizing workspace and operation flexibility. |
| Trolley Components | Includes braking pulleys with anti-derailing devices for secure and controlled movement. |
| Cylinders | Integrated valve at the cylinder base simplifies press-and-close operation and maintenance. |
| Safety Check Valve | Reinforces pressure stability during air loss, preventing unexpected downtime. |
| Master Valves | One-touch linked operation via the main control valve behind the cylinder — simple and efficient. |
| Air Filter | Combined filter and lubrication unit removes moisture and dust while protecting pneumatic components. |
| Casters | 4 heavy-duty polyurethane wheels with brakes prevent slippage and protect kiln brick surfaces. |
| Assembly | Modular pin assembly system enables setup in under 2 hours with an experienced crew. |
| Productivity | Up to 1 meter per hour achievable with a skilled operator. |
| Spare Parts | Comes with long-term spare parts kits for maintenance and durability. |
| Tools | Includes a comprehensive toolbox with essential tools and hardware pins. |
Explore More
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For rotary kilns Ø2500–4000 mm.
Customized Bricklaying Machines
Engineered to your kiln diameter.
FAQ
Frequently Asked Questions
Common questions buyers ask about the QZJ10KT-1.
What kiln diameter does the QZJ10KT-1 cover?
The QZJ10KT-1 is designed for rotary kilns with inner diameters of 5000–6000 mm, making it our highest-capacity machine in the QZJ series. It is used on large cement plant kilns where wall thickness and lining cycles are demanding.
What is the payload capacity of the QZJ10KT-1?
The QZJ10KT-1 lifts up to 5000 kg per brick-laying cycle. Combined with a heavy-duty aluminium frame, this model delivers stable, high-throughput refractory lining on large-diameter kilns.
Is the QZJ10KT-1 CE certified?
Yes. The QZJ series bricking lining machines are fully CE-certified, with safety check valves, fall guards and anti-derailment fixtures built in for operator safety.
How long does it take to install the QZJ10KT-1 on site?
The modular pin assembly system enables setup in under 2 hours with an experienced crew; the machine reaches a bricklaying speed of up to 1 meter per hour with a skilled operator.
How are QZJ10KT-1 machines packed and shipped?
Machines are disassembled into major components and securely fixed inside a reinforced steel crate of 330 × 180 × 200 cm (approx. 2300–2300 kg packed) — suitable for sea or land transport, with packing lists, assembly instructions and safety guidelines included.
Do you provide spare parts and after-sales support for the QZJ10KT-1?
Yes. Every machine ships with a comprehensive toolbox and long-term spare parts kits (1 or 2 years optional). Our team provides installation guidance, operator training and maintenance support.
Interested in the QZJ10KT-1?
Contact us for a detailed quotation, delivery time and the full technical brochure.